Manufacturing

Large Scale Capabilities

Existing plant is designed to annually produce 2 billion units in various Finished Dosage Forms of non β-Lactam, non-hormonal and non-cytotoxic categories.

AJA Pharma – technical, Expertise, operational, and Compliance
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TECHNICAL CONSULTANCY

GLATT Ingenieur-Technik GmbH

Designed and built by GLATT, worldwide leading engineering consultants who have provided:

  • Concept Design.
  • Basic Engineering Design.
  • Detailed Engineering Design.
  • Validation & Qualification.
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OPERATIONAL CAPABILITIES

Pharmaceutical forms including:

  • Tablets: Coated & uncoated.
  • Capsules: filled with powder and pellets.
  • Liquids: Oral Syrups & Suspensions.
  • Semi Solids: Ointment / Creams / Gels.
  • Injections: Lyophilized and terminally sterilized.

Packaging capabilities including:

  • Packing of glass bottles and HDPE bottles.
  • Products in Alu/Alu & Alu/PVDC blisters.
  • Semisolid products in Alu & poly-foil tubes.
  • Vial packaging.
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STORAGE FACILITY

  • A sizable storage facility with 4500 pallet capacity for raw materials, excipients, packaging materials, semi-finished and finished products.

  • The warehouse is equipped with all modern accessories to ensure the safety of the stored materials and products under recommended storage conditions.

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DESIGN HIGHLIGHTS

  • Facility designed for toxic/non-toxic products.
  • The machine has been provided by BOSCH SYNTEGON.
  • Jointless floor slab with laser leveling technology.
  • Vial filling with isolation technology.
  • Bag-in/Bag-out system for HVAC.
  • Fully integrated system to deal with a variety of molecules two forms; liquid and lyophilized vials.
  • Annual capacity from 3 – 7 M Units depending on product properties & process.